Process Engineer

Purpose and Mission

• Responsible for maintaining, monitoring, and improving the manufacturing process

Key Activities and Responsibilities

1. Specifying and defining the process and the product specification:

• Maintain process control charts, machine setting document, sop’s etc.
• Regular follow-up with technology center for the updating of product and process specification
• Co- ordination with Global process owner on the improvement projects.

2. Data collection and analysis:

• Monitoring and controlling of plant overall processabilty.
• Weekly and monthly process ability analysis.
• Sharing the process ability with KLP.
• Control of die consumption.
• Design a system to effectively formulate data, to give better control on the process there by reducing the waste.
• Perform RI analysis for repetitive problem through systematic problem solving technique.
• Make decisions to make variations in the process with the objective to improve the process stability.
• Check all the overall parameters of the pallet before releasing (pallet balancing).

3. On line process control and problem solving:

• Identifying critical parameter for process.
• Follow and define critical parameter in the process.
• Steer the process depending upon the process related problem.

4. Technical training programme:

• New employee training co-ordination and evaluation.
• Keep the basic training documents update with ref. to the existing process and Machinery.
• Keep up with latest training modes.
• Arranging the Refresher trainings for Existing employees.

5. Documentation and control.

• Updating the Documents from Shop floor with latest changes.
• Develop and authorize the PFD, FMEA and CP needed for different processes.

6. Provide technical support to customer:

• Customer complaint analysis and 8D report and action follow up from BMWIPL and other Bekaert plant.
• Conduct joint development programs with Global technical team
• Follow the process ability at customer end for trail lots and take the corrective actions accordingly.
• Handling General customer requirements.
• Visit the customer on the receipt of feedback from the customer on the quality of the supplied material
• Conduct test / Analysis at the customer to find out the root cause of the problem
• Steer the process parameters to ensure the problem does not repeat at the customer
• Be involved in the corporation development program worked out with the customer as and when required.
  
  

7. Half Product quality monitoring:

• Follow-up of raw material processabilty and effective disposals action at our end.
• Communication of TIR.

8. New machine installation and troubleshooting, New Product Introduction:

• Responsible for making the prototype of any new product to be introduced in BMWIPL
• The role of refinement the process will continue till the product passes through the different stages of the approval from the customer.

Skills

• Bachelor of Engineering (B.E.) degree in Mechanical/ Metallurgy or Production 
• 2 to 4 years of experience in Process department of a manufacturing company.
• Strong analytical and problem-solving skills 
• Ability to communicate effectively across different levels and teams
• Detail-oriented, proactive, and results-driven mindset
• Basic leadership or team coordination experience